Sensor Enabled Magnetic Separation Monitoring
MPI’s patented Intell-I-Mag® is an advanced, sensor-enabled magnetic separator monitor that revolutionizes how industries track, manage, and validate magnetic separation performance. Engineered for critical control points in food, pharmaceutical, plastic, and powder processing environments, Intell-I-Mag® combines real-time magnetic load detection with integrated digital dashboards for unprecedented process visibility. Operators can monitor saturation levels, log cleaning cycles, and ensure regulatory compliance from a mobile device, local display, or remote dashboard. Whether you're managing a single separator or an entire facility of magnetic protection points, Intell-I-Mag® provides the actionable insight and automation needed to streamline operations and protect product integrity.
Benefits of the Intell-I-Mag® From Magnetic Products, Inc
Real-Time Magnetic Load Monitoring
Displays magnet saturation percentage, helping schedule cleaning only when needed—maximizing efficiency and minimizing downtime.
Mobile App Paired with Web Dashboard Integration
Monitor separators locally via Bluetooth or across your facility’s Ethernet network from any web browser.
Customizable Alerts & Thresholds
Set warning levels (e.g., 25% yellow, 50% red) for proactive cleaning and maintenance.
Regulatory Compliance & Audit Readiness
Automatically logs performance data and cleaning history to support FSMA, HACCP, GFSI, and 21 CFR Part 11 documentation.
Flexible Installation & Configuration
Configure via local interface, HDMI-connected touchscreen, or mobile app. Works with MPI’s most common magnetic separators.
PLC Integration for Automation
Enables full communication with facility control systems via IP assignment and Ethernet/IP protocols for Allen Bradley and other PLCs.
User-Centric Design
Through a simple user interface, you can name magnets (e.g., “Unload Pit 1”), review temperature history, and manage each unit’s status.
Multi-Device Monitoring
Track multiple separators across facilities and view trends through MPI’s centralized dashboard tools.
Intell-I-Mag® Product Details
How It Works
Install the Intell-I-Mag® sensor and controller onto the supported magnetic separator (drawer, chute, inline, etc.).
Power on the unit and launch the Intell-I-Mag® mobile app (available for iOS and Android) or connect a touchscreen via HDMI for local display.
App scans for nearby devices via Bluetooth. Select the separator, assign a name, set alert thresholds, and configure IP/PLC settings.
Begin Monitoring: The dashboard displays saturation percentage, temperature readings, and historical trends.
Cleaning alerts are triggered when thresholds are reached. After cleaning, reset or recalibrate as needed.
Data is logged automatically for every cleaning event, temperature change, and performance threshold and is available for export and audit.
If connected via Ethernet, dashboards can be accessed remotely from any browser or exported for QA analysis.
Intell-I-Mag® Installations & Variations
We operate under the philosophy of The Game of Work.
Intell-I-Mag® Plate Magnet Installed in Food Processing Plant
Intell-I-Mag® Installed in Pet Food Processing
Self-Clean Intell-I-Mag® Installed for High-Volume Production Application