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Home » MPI Products Inc » Products » Magnetic Separation and Metal Sorting Solutions » Magnetic Sorting Systems

Magnetic Sorting Systems

Automated Sorting Systems

MPI’s Automated Magnetic Sorting Systems are engineered for high-efficiency separation of ferrous and non-ferrous metals from bulk materials in continuous processing environments. Using a combination of eddy current separators, magnetic drum separators, and intelligent controls, these systems sort metals with precision at high throughput rates. Designed for use in recycling, mining, and waste handling industries, they optimize material recovery and streamline downstream processing. Maximize metal recovery and minimize labor with MPI’s fully automated sorting systems. Built for durability and accuracy, these solutions reduce contamination, enhance ROI, and support sustainability goals by transforming complex waste streams into clean, valuable commodities.

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Suspended Magnets

MPI’s Suspended Magnets are heavy-duty, overhead magnetic separators designed to remove large ferrous tramp metal from conveyed materials before they reach downstream processing. Available in permanent or electromagnet versions, these units are ideal for mining, aggregates, biomass, and bulk solids industries. They mount easily over belt conveyors and can be configured for manual or self-cleaning operation. Protect crushers, grinders, and sorting systems from costly damage with MPI’s powerful suspended magnets. Whether you need reliable tramp iron removal or continuous automatic cleaning, these units provide proven performance in rugged, high-volume environments, ensuring cleaner product and safer processing lines.

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Compatibility Check - What Type of Magnetic Separation Fits Your Application

MPI offers solutions for removing ferrous tramp metal from liquids and bulk materials, enhancing production line efficiency and material recovery. Their magnetic filters, such as Liquid Trap Magnets, separate steel particles from coolants, while Automated Magnetic Sorting Systems utilize eddy current and magnetic drum separators for precise sorting of metals in recycling, mining, and waste management industries. These systems improve throughput and reduce labor needs, supporting sustainability by converting waste into resources. Additionally, MPI's Suspended Magnets, available in permanent and electromagnet options, effectively eliminate large ferrous metal pieces from conveyed materials, protecting expensive processing equipment in various sectors. Designed for high-volume environments, these robust magnets provide reliable tramp iron removal and can operate manually or with automated cleaning capabilities.

Magnetic Sorting Systems for Sanitary Applications

Industries

  • Food and Beverage Processing (bulk raw ingredients)

  • Pet Food Manufacturing

  • Nutraceuticals (bulk powder intake or packaging)

  • Grain and Milling


Applications

  • Removing ferrous and non-ferrous metal from incoming bulk ingredients (e.g., grains, seeds, sugar, flours)

  • Pre-processing bulk raw materials before they enter clean zones

  • Sorting packaged products during inspection or rework

  • Protecting downstream blenders, mixers, and packaging lines from tramp metal in large-scale operations

  • Employing sanitary-coated or stainless-steel eddy current or drum separators in ingredient receiving zones

Magnetic Sorting Systems for Harsh Environments

Industries

  • Aggregate, Mining, and Minerals

  • Cement and Concrete Plants

  • Scrap Metal and Auto Shredding

  • Foundry and Smelting Operations

  • Biomass and Wood Processing

  • Waste-to-Energy Facilities


Applications

  • Removing large tramp iron before material enters crushers or grinders

  • Separating magnetic metals from high-temperature or abrasive ores and rock

  • Continuous separation of metallic contaminants from biomass fuel or wood chips

  • Durable outdoor or remote installations with weather-sealed electromagnets

  • Operation in extremely dusty or moisture-heavy conditions with robust IP-rated enclosures

  • Recovery of metallics in harsh, corrosive waste handling environments

Magnetic Sorting Systems for High-Volume Production

Industries

  • Recycling (single-stream, construction & demolition, scrap yards)

  • Material Recovery Facilities (MRFs)

  • Metal Packaging and Container Reprocessing

  • Municipal Solid Waste (MSW) and Industrial Waste Sorting

  • Plastics Recycling

  • Aluminum and Non-Ferrous Reclamation


Applications

  • Automated separation of ferrous and non-ferrous metals from conveyor lines

  • High-speed sorting of shredded electronics, cans, or automotive scrap

  • Recovery of valuable metals from plastic flake or crushed glass streams

  • Reducing labor and maximizing throughput with continuous, self-cleaning magnetic systems

  • Integrating eddy current separators and suspended magnets into automated sort lines

  • Pre-sorting in optical and robotic sortation facilities for cleaner input material

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